Saltar al contenido principal

Escribe una PREreview

Freeform Mirror Design Based on Zonal Energy Mapping

Publicada
Servidor
Preprints.org
DOI
10.20944/preprints202607.2138.v1

In laser phase transformation hardening and laser cladding processes, the inherent thermodynamic limitations of conventional intensity distributions severely restrict the uniformity of metallurgical reaction. Although programmable beam shaping devices offer flexibility in profile reconstruction, their transmissive structure results in a low laser-induced damage threshold (LIDT), making them unsuitable for long-term stable operation at kilowatt-level power. This study proposes a reflective freeform mirror design method based on the principle of zonal energy mapping. The method constructs energy mapping relations that correlate the irradiance distribution in every sub-region of the incident Gaussian beam with the desired M-shaped irradiance profile. Relying on such mappings, the local surface generatrices of all sub-regions are solved separately; these generatrices are subsequently assembled to yield an integrated mirror surface. Optical performance was verified through Zemax non-sequential ray tracing simulations. The mirror was precisely machined using single-point diamond turning (SPDT). The experimental results show that the measured intensity distribution on the observation screen exhibits a typical M-shaped profile, with a peak-to-valley ratio of 1.28, which is in good agreement with the design target. This method provides a technically feasible and engineering-robust solution for complex thermal flux control requirements in high-power laser material processing.

Puedes escribir una PREreview de Freeform Mirror Design Based on Zonal Energy Mapping. Una PREreview es una revisión de un preprint y puede variar desde unas pocas oraciones hasta un extenso informe, similar a un informe de revisión por pares organizado por una revista.

Antes de comenzar

We will ask you to log in with your ORCID iD. If you don’t have an iD, you can create one.

What is an ORCID iD?

An ORCID iD is a unique identifier that distinguishes you from everyone with the same or similar name.

Comenzar ahora